Detailed explanation of the process and details of the fish tofu steaming line

Fish tofu steaming line: Prior to this, the production process of fish tofu was quite cumbersome. It has to go through multiple processes such as beating, artificial wiping, steaming, steaming, demoulding, dicing, frying, cooling, quick freezing, etc. Most of them require manual operation and the efficiency is extremely low. In particular, the processes of wiping, demoulding and dicing not only require manual operation by the workers, but also insufficient standardization, which not only affects the product specifications, but also easily generates a large amount of waste and defective products. Some insiders have told reporters that some workers in production companies can make three or four tons of products a day, and in the process of cutting fish tofu, the shape of each end of each product is not good and needs to be removed, so the resulting There are also a lot of waste. The production line of Liangyuan Machinery has fundamentally avoided these problems. After the punched slurry enters the equipment, it will be directly formed through the continuous forming tank on the assembly line, and then enter the steaming line for cooking. After exiting the steaming line, it can be directly cut into the required specifications by an adjustable cutter. At the Xiamen Hot Pot Festival held in May, Liangyuan's automated steaming line caused widespread interest from production companies. After more than half a year, he sold nearly 20 fish tofu steaming lines. This also allows peers to see the huge market space for this device.

A device manufacturer in Guangzhou also launched its own fish tofu steaming line in the following months. It is understood that the equipment manufacturer changed the flat chain in the steaming line into a thin stainless steel plate. After the fish tofu came out from the forming port, it was a wide strip shape, which traveled as a whole, and then cut and cut after steaming. . This steaming line has been applied in several fishing rod production enterprises in Guangdong. A equipment manufacturing company in Shanghai has also launched a self-developed fish-tofu steaming line. In this steaming line, after the slurry emerges from the square forming port, it directly becomes a long square strip, which is cooked through the steaming line. After ***, it was cut into pieces. The fish-tofu steaming line equipment manufactured by these peer companies has many similarities, but they also have their own unique features, and they have all been applied in the product manufacturing enterprises. At the same time, upgrade and optimize its own production line, "This will win customers." Liang Yuan's staff told reporters that this is what he will continue to do in the future. Liang Yuan *** first introduced the fish tofu steaming line, theoretically only need one or two workers to operate, the hourly output can reach 1.5 tons to 2 tons, a production line is calculated according to two shifts per day for 24 hours, the output exceeds 40 tons. And in theory, such a production mode, as long as the middle is not interrupted, will not produce waste.

This is Liangyuan's *** generation of automated fish tofu production line, but the product has been on the market for less than a year, Liangyuan has seen a number of peers copying their own products. Although he has applied for a patent, he knows that this does not protect the product. What he can do is to make the equipment he produces better. At the beginning of the year, Liang Yuan designed a new scheme for the fish tofu steaming line. The new scheme has no small grooves on the steaming line, and the efficiency is further improved. The improved new design solution changed the original multi-head molding nozzle into a large flat molding port. After the fish tofu came out, it was a wide strip tiled on the steaming line and then passed through a long steaming process. It becomes a wide fish tofu belt, then is cut into strips through a row of adjustable hobs, and then cut into pieces by a cutter. There are many key areas of the new design that need to be controlled. For example, the forming port, because it becomes very wide, must pay attention to control the pressure and uniformity of the discharging, so that the product can be thick and uniform, and the compactness will be stable; the baffles on both sides of the strip are made of abrasive tools. In addition, there are a number of key control points, Liang Yuan has also undergone repeated experiments and improvements, and strive to achieve perfection; in the selection of accessories, also use food-grade originals. *** Generation of grooved production line fish tofu edge rounded for southern production enterprises, the new program, the edge of fish tofu is more obvious, more suitable for northern production enterprises.