Spray filling and capping machine filling amount is not accurate or how to adjust without discharging

The main workflow of spray filling and capping machine :

After the plastic bottles are finished by the automatic bottle unscrambler, the single row enters the conveyor chain. At the filling station, the plunger pump accurately injects the liquid in the container into the plastic bottle. After filling, the plastic bottle enters the indexing plate and stops at the capping station accurately. Manually put the lid on the entrance of the friction belt line, take the hand grip, screw the hand grip, and the fistula grip is delicately matched to complete the capping action. Then, the plastic bottle exits the indexing plate and enters the conveyor chain, and enters the labeling station to complete the round bottle labeling.

How to carry out daily maintenance and maintenance of spray filling and capping machine:

1. Always keep the equipment clean, especially for the electrical appliances on the electric disc. It is necessary to prevent moisture and dust. It is forbidden to change the program to the inverter and the program controller.

2, the power supply voltage should be stable, not more than ± 15%, the material temperature should be maintained at 10 ° C ~ 40 ° C, the ambient temperature should be maintained at 5 ° C ~ 40 ° C, the temperature should be maintained at 5 ~ 95% PH.

3. The flow meter used in the spray filling and capping machine is a precision instrument. Therefore, the oil must be precisely filtered before it can be filled.

4. Turn off the power supply and the oil inlet valve after the work is not completed.

5, pay attention to the explosion of the infrared sensor, often cleaned with clean cotton, strictly prohibited any object in the process of working close to the sensor, no strong light directly or reflected to the sensor, otherwise it will prosper.

6. Regularly add cylinder lubricant to the pneumatic triplet.

7. When not using the machine for a long time, wipe all parts clean and cover them with plastic or tarpaulin.

Disposal of common problems in spray filling and capping machine :

What should I do if the cylinder piston of the equipment does not work?

1. Confirm whether the safety emergency stop switch is safe

2. Confirm that the air source switch is on.

3. Confirm the unidirectional signal valve is damaged

Second, the spray filling and capping machine cylinder piston is pushed back to the top and does not return how to deal with it?

Confirm that the moving target is in contact with the check valve

Third, how to adjust the filling amount of the spray filling and capping machine or how to discharge it?

1. Confirm whether the upper and lower throttle valves are closed

2. Increase the pumping speed of the cylinder throttle valve

3. Confirm that the quick-fit tee has a useless clamp to lock

4. Confirm if there is enough material in the storage bin

5. Confirm that the pipe joints are sealed.

Fourth, what should I do if the material of the spray filling and capping machine flows out from the back end of the tank?

1. Check if the seal on the piston is worn, if it is worn, replace it.

2. Confirm that the piston and piston rod are tight

In addition to this, in addition to dealing with problems in a timely manner, it is also necessary to do early prevention work, usually do routine maintenance can also reduce the failure rate of filling and capping machine. Spray filling and capping machine Daily maintenance and maintenance can not be underestimated, this is a very important step. Daily maintenance on time can effectively extend the service life of the machine, improve the production efficiency of the enterprise, keep the machine running normally in a day, and reduce the loss of manpower and material resources. The reassuring machinery used by the manufacturer.